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Infrared-ray Heating High-temperature Kettle
Infrared-ray heating can make the temperature reach at 300 to 600 ℃. The stable operation and adjustable temperature are innovative in the country.
Infrared technology of high-efficient energy conservation was specially recommended to apply nationwide by state energy ministry as early as 1970s. Our company firstly carried out the research in 1987 and elaborately designed infrared technology to apply on the heating and heat preservation of reaction kettle, distilling kettle, dryer, tube and other vessels. Such technology has been successively used by many domestic and foreign large and medium-scale enterprises to gain unanimous popularity, including Nanjing Chemical Plant, Tianjing Lighthouse Painting Co., Ltd., Xuzhou Pesticides Factory, German BASF Dyeing Company, ICI Polyyurethane Company, Taiwan Zhongding Overseas Co., Ltd., Jilin Chemical Company, Balin Petrochemical Company, Danlian Dyeing Agents Factory and National University of Defense Technology.
Electric far-infrared heater has the features of large heating area, stable and rapid heating, even heat release as well as high, medium and low temperature controls. What’s more, the temperature of inner wall is easy to be controlled and there have no side effects on fuels and materials in kettle. Carbonization of material can even be avoided. Operation is noiseless and environment-friendly to prolong service life
With people paying attention to environmental protection in worldwide, Electric Far-infrared Heater is crowned as environment-friendly device by many domestic scholars of insight for having solved the serious ecological pollution caused by primitive heating methods.
  For example
Comparison on Energy Conservation between Thermal Oil Heating and Far-infrared Heating in Reaction Kettle
Take the example of 3,800 L water kettle:
C/N Heating Method Thermal Oil and Electric Bar Heating Far-infrared Heating Notes
Sorts
1 Designed Power 168KW 120KW  
2 Power Distribution Heated by 8 electric bars High, meddle and low-part heating  
3 Response to Heat Needs 1.5 hours and 250 Kwh to heat 1 ton of thermal oil in jacket to 280 ℃ After having been electrified for 30 minutes, the outer wall of reaction kettle reaches at 400 ℃ and needs 42 Kwh  
4 Actual Power Full-loaded operation in 160 KW Only need middle and low parts, totally 84KW, to satisfy the technical requirement  
5 Electric Consumption by One Kettle of Material Needs 1764 kwh for reacting one kettle of material Needs 814 kwh for reacting one kettle of material Save 53%
6 Required Security Standard Electric-heating bar is not blast proof Overall structure of heater meets with anti-blast standard and gains the related certificates  
7 Environmental Influence Since thermal oil needs to add propylbiphenyl mixture, the leakage of oil gas under the high temperature will be harmful to human body. No pollution, noise , carbonization or coking of material in operation  
8 Suitable Reaction Temperature Suitable range within 300 ℃ Suitable range within 700 ℃ and to be set randomly  
9 Normal Loss Change the oil or bar at lease once a year for thermal oil is easy to be carbonized. Without any expenditure in 3 years and easy installation and check Save cost of 10,000 Yuan/year
10 Heat Conduct Theory After heating jacket, the oil will transfer the heat into kettle to let material be heated. Electric resistance sends the heat after being electrified, then carborundum evenly radiates heat onto materials in kettle through infrared rays.  
Results: after comparing two different heating methods, far-infrared radiation heating can save 53% more energy than thermal oil heating. Manufacturing one kettle of material can save 950 kwh to annually reduce the cost of 1 ton of thermal oil and loss for changing electric-heating bar and maintenance. Since far-infrared heating is rapid and stable, user’s output and product quality can get improved. Furthermore, staff labor intensity and working condition can also be better. What’s more, far-infrared heater has the advantages of reasonable structure design, beautiful appearance, easy installation and operation, easy temperature control (for high, medium and low parts) as well as safety and explosion prevention.
 
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